Complete Quality Control System for corrugators - trusted by the corrugated leaders worldwide

At eProductivity Software Escada, we understand the importance of maximizing efficiency and maintaining process control in the corrugated industry. Our cutting-edge solutions and comprehensive expertise offer you the perfect solution to revolutionize your corrugated production and unlock untapped potential for your business.

Escada is a ‘closed loop’ corrugator control system that offers highly sophisticated functionality for efficient wet and dry-end machine control, bringing a new lease on life to ageing corrugators and helping manufacturers run their corrugators at the fastest speeds possible while increasing board quality without the high-cost investment needed for new machinery.

Corrugator QCS Quality Control System

With more than 400 systems globally, Escada has a heritage for its innovative approach to closed-loop corrugator control system design.

Our solutions include:

With Escada's corrugator efficiency and process control solutions, you can unlock the true potential of your corrugated production. Experience unmatched operational efficiency, superior process control, and personalized support, empowering your business to thrive in a highly competitive market.

corrugator QCS quality control

Syncro 7

Corrugator QCS
Escada Syncro is a single-point corrugator control system, that maximizes efficiency and productivity - seamlessly integrating your corrugator dry-end and wet-end operations. It covers every phase of corrugator application, from the roll stands through to the take-off conveyors. Syncro ensures harmonious operation through flexible interfaces to any mixture of machines, delivering maximum performance every time.

corrugator process control system

Profile

Closed-loop process control
Escada Profile is a game-changing closed-loop process control solution that redefines corrugator performance, enabling you to achieve unmatched speed and efficiency. With its innovative closed-loop system, combining the dry and wet ends, we empower your production line to operate at the highest speeds possible, revolutionizing how you manufacture corrugated boards.

corrugated recipe management business intelligence

Next Gen Clarity

Recipe management and business intelligence
With Escada Next Gen Clarity, you can effortlessly oversee your entire operation by harnessing the power of data from all Escada control systems. Our innovative solution empowers you to analyze detailed findings through a clear and easy-to-use data reporting system, ensuring that no crucial information slips through the cracks.

corrugator recipe decision making

Smart SetPoint

Intelligent recipe decision-making
Escada's extensive experience in analysis and adaptation has propelled us to transcend conventional reliance on historical data. With Smart SetPoint (SSP), we introduce a paradigm shift by incorporating additional variables such as environmental conditions and raw material data. Our SSP technology enables real-time, online decision-making, revolutionizing the corrugated manufacturing process.

"We have been suitably impressed with the results of Syncro 7 and Profile - our machine speeds have increased, board consistency has improved, and we’ve calculated that it’s resulted in significant annual savings, mainly in waste reduction."

Smurfit Kappa, an FTSE 100 company and one of the world’s leading providers of paper-based packaging, has partnered with eProductivity Software Escada for over 30 years to continuously improve quality across its operations.

Smurfit Kappa benefited from Escada Profile and Syncro 7 with the following:

Consistent automatic corrugator and process control
Improved board repeatability and quality
Reduced warp-related waste
Improved Overall Equipment Effectiveness
Mitigating the risk of manual intervention

Download the case study to learn how Smurfit Kappa was able to give new life to an ageing corrugator while reducing waste and costs.

Download Case Study

smurfit kappa chooses Escada corrugator QCS